There are many common spring design and manufacturing mistakes that can occur during the spring manufacturing process. While these mistakes might seem inconsequential initially, they can be costly in the long run. Many of these spring manufacturing mistakes might result in recalls and repeat production, resulting in a waste of time and resources.
At Wermke Spring, we believe that understanding these common spring design and manufacturing mistakes is essential to achieving optimal performance and cost-efficiency. As a leading spring manufacturer, we take every necessary measure to recognize and avoid these mistakes. We are experts when it comes to developing and engineering springs to meet your unique requirements, we offer fully customized springs, and we have an ISO 9001:2015 certified quality management system to ensure that you get the best product that meets your exact needs.
Contact us to request a quote or learn more about our spring manufacturing process.
Top 4 Common Mistakes in Spring Design and Manufacturing
Understanding some of the biggest challenges faced in the spring engineering process is key to avoiding these mistakes. Here we take look at some common spring design and manufacturing mistakes and understand why working with experts is essential.
- Selection of Wrong Material: Choosing the right material is critical for spring design and engineering. Selecting the wrong material can lead to many issues, including inaccurate loads, corrosion susceptibility, and poor lifespan.
- Not Accounting for Environmental Factors: Often, manufacturers neglect the environmental factors during the spring design and manufacturing process. Springs that are exposed to harsh or corrosive environments and extreme temperatures need specialized materials. Not considering these factors can lead to premature failure and increased maintenance costs.
- Choosing the Wrong End Type: The end configurations of a spring are essential for its proper function. Choosing the wrong end type can lead to instability, inefficient force distribution, or premature wear.
- Ignoring Load Variations: Another common spring design and manufacturing mistake is ignoring the load variations. Certain spring designs may experience variable loads during operation. So, not accounting for these load variations can lead to spring deformation, reduced efficiency, or worse, a complete failure.
Why Custom Spring Manufacturing is a Better Choice
Customization in spring engineering and manufacturing can help you avoid these common mistakes. Let us see how:
- Optimized Performance: Custom springs and custom spring clips can be fine-tuned per your usage needs and requirements. This offers optimal efficiency and better safety.
- Increased Precision: Custom springs designed by companies like Wermke Spring are designed with your specific requirements in mind. Thus, they offer precise performance and longevity.
- Cost-Effective: While customization does have higher initial costs, it results in long-term cost savings. This is because it reduces maintenance, replacements, and downtime, often caused by common spring design and manufacturing mistakes.
- Higher Versatility: Customization allows you to create springs that meet unique challenges, including extreme environments and load variations.
Contact Wermke Spring for the Best Spring Engineering Services
Wermke Spring is one of the most experienced and trusted spring manufacturing companies. Based out of St. Louis, we have over 100 years of combined spring engineering and manufacturing experience and serve clients throughout Missouri, the Midwest, and other parts of the nation. Our team is committed to your success, and we offer top-notch customized spring engineering and manufacturing solutions for all your needs. Contact us today to learn more or request a quote!
